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Dry Mate
Wet Mate
Handling:
- Ensure the bulkhead interface is machined in accordance with the manufacturers recommendations and free from contaminants prior to fitting of the connector.
- Ensure the plug and receptacle connectors are free from contaminants prior to fitting.
- Apply a thin film of silicone compound (e.g. DC-4) to the bulkhead receptacle connector 'o' seal prior to fitting.
- Apply a thin film of silicone compound (e.g. DC-4) to the plug connector face seal prior to assembly with the receptacle connector.
Even though these procedures appear simple, only qualified technicians should perform the installation and maintenance.
INSTALLATION PROCEDURES
Torque values referenced in this literature assume installation into dry metal threads. For other applications, please contact the factory for recommendations.
Bulkhead Connector Receptacle (BCR): the BCR is mounted using a standard SAE port per SAE J1926 or MS16142. Lubricate the BCR O-ring with appropriate silicone grease before installing. This lubrication should be applied to form an adequate film. Excessive lubrication is detrimental to the operation of the connector.
Cable Connector Plug (CCP): Lubricate the sealing areas using an appropriate silicone grease or spray.
CARE AND MAINTENANCE
The 'HUMMER' connector, after mating, requires no maintenance.
It is recommended that upon disconnecting or retrieving a system that utilizes the 'HUMMER' series, the 'HUMMER' connectors should be cleaned, re-greased and re-mated prior to deploying or storage. It is recommended that when not mated, the BCR or CCP should be protected with a Dummy Sealing Plug (DSP) or Dummy Sealing Receptacle (DSR).
CABLE AND CONTINUITY PRESERVATION
Avoid sharp bends in cables. Cables subjected to vibration and exposed to seawater drag should be adequately clamped to prevent fatigue and possible failure.
SPECIAL ASSEMBLIES
SEA CON ® maintains all facilities necessary to furnish complete underwater and environmental electrical connector/cable systems, including Research and Development, Engineering, Manufacturing, Quality Control and Pressure Testing. As well as supplying our standard 'off-the-shelf' items, we have the capability to design and manufacture SPECIAL CUSTOMIZED CONNECTORS AND CABLE ASSEMBLIES to suit your individual needs.
SEA CON ® prides itself with the ability to perform stringent quality conformance testing procedures that are in accordance with Mil-Spec programs.
Maintenance Procedure
MSS-BCR, FCR, CCR, & DSR Connectors
The following procedure details the maintenance requirements for the MSS-BCR, FCR, CCR, and DSR receptacle connectors. Even though this procedure appears simple, only qualified technicians should perform the maintenance. The major requirements are cleanliness and o-ring replacement. When left mated there is no maintenance. If connectors are periodically unmated SEA CON ® (recommends that new o-rings be installed.
- Before unmating ensure connectors are free of foreign contaminates. Visually check for and note any damage or abnormalities.
- After unmating visually check for and note any damage, cut o-rings or abnormalities.
- Remove the facial and radial o-rings. Use caution to avoid damaging o-ring sealing surfaces. Use only the highest quality o-ring extraction tool (available from o-ring distributors).
- Clean any grease, moisture or foreign particles from inside connector and o-ring grooves. Do not use fluid cleaners as they may wick down onto the o-rings around the connector insert and inhibit their proper function.
- In the event the internal contact surfaces are dirty or have been exposed to water the receptacle should be flushed with distilled or deionized water and thoroughly dried.
- The surface should be dried using a low-pressure (15-25psi) gas stream of dry nitrogen or filtered compressed air (dry nitrogen is preferred). This drying procedure ensures the removal of any small foreign particles.
- Electrically test the connector in accordance with the parameters of the system.
- Inspect the replacement o-rings for any damage or abnormalities. Lubricate the o-rings with an appropriate silicone grease or spray and install them using a high quality o-ring installation tool (available from o-ring distributors). Cover/protect receptacle from foreign contaminates until ready to mate.
MSS-CCP & DSP Connectors
The following procedure details the maintenance requirements for the MSS-CCP and DSP plug connectors. Even though this procedure appears simple, only qualified technicians should perform the maintenance. When left mated there is no maintenance. If connectors are periodically unmated SEA CON ® (recommends the following:
- Before unmating ensure connectors are free of foreign contaminates. Visually check for and note any damage or abnormalities.
- After unmating visually check for and note any damage or abnormalities.
- Clean any grease, moisture or foreign particles from inside connector and o-ring sealing surfaces. Use caution to avoid damaging o-ring sealing surfaces. Do not use fluid cleaners as they may wick down into the o-ring around the connector insert and inhibit its proper function.
- In the event the internal contact surfaces are dirty or have been exposed to water the plug connector should be flushed with distilled or deionized water and thoroughly dried.
- The surface should be dried using a low-pressure (15-25psi) gas stream of dry nitrogen or filtered compressed air (dry nitrogen is preferred). This drying procedure ensures the removal of any small foreign particles.
- Electrically test the connector in accordance with the parameters of the system.
- Apply a very thin film of an appropriate silicone grease or spray to the o-ring sealing surfaces. Cover/protect this area from foreign contaminates until ready to mate.
VMSS-BCR, FCR, CCR, & DSR Connectors
The following procedure details the maintenance requirements for the VMSS-BCR, FCR, CCR, and DSR receptacle connectors. Even though this procedure appears simple, only qualified technicians should perform the maintenance. The major requirements are cleanliness and o-ring replacement. When left mated there is no maintenance. If connectors are periodically unmated SEA CON® recommends that new o-rings be installed.
- Before unmating ensure connectors are free of foreign contaminates. Visually check for and note any damage or abnormalities.
- After unmating visually check for and note any damage, cut o-rings or abnormalities.
- Remove the facial and radial o-rings. Use caution to avoid damaging o-ring sealing surfaces. Use only the highest quality o-ring extraction tool (available from o-ring distributors).
- Clean any grease, moisture or foreign particles from inside connector and o-ring grooves. Do not use fluid cleaners as they may wick down onto the o-rings around the connector insert and inhibit their proper function.
- In the event the internal contact surfaces are dirty or have been exposed to water the receptacle should be flushed with distilled or deionized water and thoroughly dried.
- The surface should be dried using a low-pressure (15-25psi) gas stream of dry nitrogen or filtered compressed air (dry nitrogen is preferred). This drying procedure ensures the removal of any small foreign particles.
- Electrically test the connector in accordance with the parameters of the system.
- Inspect the replacement o-rings for any damage or abnormalities. Lubricate the o-rings with an appropriate silicone grease or spray and install them using a high quality o-ring installation tool (available from o-ring distributors). Cover/protect receptacle from foreign contaminates until ready to mate.
VMSS-CCP & DSP Connectors
The following procedure details the maintenance requirements for the VMSS-CCP and DSP plug connectors. Even though this procedure appears simple, only qualified technicians should perform the maintenance. When left mated there is no maintenance. If connectors are periodically unmated SEA CON ® recommends the following:
- Before unmating ensure connectors are free of foreign contaminates. Visually check for and note any damage or abnormalities.
- After unmating visually check for and note any damage or abnormalities.
- Clean any grease, moisture or foreign particles from inside connector and o-ring sealing surfaces. Use caution to avoid damaging o-ring sealing surfaces. Do not use fluid cleaners as they may wick down onto the o-ring around the connector inserts and inhibit its proper function.
- In the event the internal contact surfaces are dirty or have been exposed to water the plug connector should be flushed with distilled or deionized water and thoroughly dried.
- The surface should be dried using a low-pressure (15-25psi) gas stream of dry nitrogen or filtered compressed air (dry nitrogen is preferred). This drying procedure ensures the removal of any small foreign particles.
- Electrically test the connector in accordance with the parameters of the system.
- Apply a very thin film of an appropriate silicone grease or spray to the o-ring sealing surfaces. Cover/protect this area from foreign contaminates until ready to mate.
MINI-CON BCR/L, FCR/L, DSR/L & PSR/L Connectors
The following procedure details the maintenance requirements for the MINI-CON BCR/L, FCR/L, CCR/L, DSR/L and PSR/L receptacle connectors. Even though this procedure appears simple, only qualified technicians should perform the maintenance. The major requirements are cleanliness and o-ring replacement. When left mated there is no maintenance. If connectors are periodically unmated SEA CON® recommends a new o-ring be installed.
- Before unmating ensure connectors are free of foreign contaminates. Visually check for and note any damage or abnormalities.
- After unmating visually check for and note any damage, cut o-ring or abnormalities.
- Remove the radial o-ring. Use caution to avoid damaging o-ring sealing surfaces. Use only the highest quality o-ring extraction tool (available from o-ring distributors).
- Clean any grease, moisture or foreign particles from o-ring sealing area, o-ring groove and inside connector. Do not use fluid cleaners as they may wick down onto the o-ring around the connector insert and inhibit its proper function.
- In the event the internal contact surfaces are dirty or have been exposed to water the receptacle should be flushed with distilled or deionized water and thoroughly dried.
- The surface should be dried using a low-pressure (15-25psi) gas stream of dry nitrogen or filtered compressed air (dry nitrogen is preferred). This drying procedure ensures the removal of any small foreign particles
- Electrically test the connector in accordance with the parameters of the system.
- Inspect the replacement o-ring for any damage or abnormalities. Lubricate the o-ring with an appropriate silicone grease or spray and install it using only a high quality o-ring installation tool (available from o-ring sealing distributors). Apply a thin film of an appropriate silicone grease or spray to the o-ring sealing surface. Cover/protect receptacle from foreign contaminates until ready to mate.
MINI-CON CCP/L, DSP/L & PSP/L Connectors
The following procedure details the maintenance requirements for the MINI-CON CCP/L, DSP/L and PSP/L plug connectors. Even though this procedure appears simple, only qualified technicians should perform the maintenance. If connectors are periodically unmated SEA CON® recommends a new o-ring be installed.
- Before unmating ensure connectors are free of foreign contaminates.
- After unmating visually check for and note any damage, cut o-ring or abnormalities.
- Remove the facial o-ring. Use caution to avoid damaging o-ring sealing surfaces. Use only the highest quality o-ring extraction tool (available from o-ring distributors).
- Clean any grease, moisture or foreign particles from o-ring sealing area, o-ring groove and inside connector. Do not use fluid cleaners as they may wick down onto the o-ring around the connector insert and inhabit its proper function.
- In the event the internal contact surfaces are dirty or have been exposed to water the receptacle should be flushed with distilled or deionized water and thoroughly dried.
- The surface should be dried using a low-pressure (15-25psi) gas steam of dry nitrogen or filtered compressed air (dry nitrogen is preferred). This drying procedure ensures the removal of any small foreign particles.
- Electrically test the connector in accordance with the parameters of the system.
- Inspect the replacement o-ring for any damage or abnormalities. Lubricate the o-ring with an appropriate silicone grease or spray and install it using two orange sticks (orange sticks are a non-conductive, soft and pliable orangewood soldering production aid, approximately 3/16” in diameter and 7” long, available from soldering supply distributors). Apply a very thin film of an appropriate silicon grease or spray to the o-ring sealing surface. Cover/protect cable plug from foreign contaminates until ready to mate.
VMINI-CON BCR/L, FCR/L, CCR/L, DSR/L & PSR/L Connectors
The following procedure details the maintenance requirements for the VMINI-CON BCR/L, FCR/L, CCR/L, DSR/L, and PSR/L receptacle connectors. Even though this procedure appears simple, only qualified technicians should perform the maintenance. The major requirements are cleanliness and o-ring replacement. When left mated there is no maintenance. If connectors are periodically unmated SEA CON® recommends a new o-ring be installed.
- Before unmating ensure connectors are free of foreign contaminates. Visually check for and note any damage or abnormalities.
- After unmating visually check for and note any damage, cut o-ring or abnormalities.
- Remove the radial o-ring. Use caution to avoid damaging o-ring sealing surfaces. Use only the highest quality o-ring extraction tool (available from o-ring distributors).
- Clean any grease, moisture or foreign particles from o-ring sealing area, o-ring groove and inside connector. Do not use fluid cleaners as they may wick down onto the o-ring around the connector insert and inhibit its proper function.
- In the event the internal contact surfaces are dirty or have been exposed to water the receptacle should be flushed with distilled or deionized water and thoroughly dried.
- The surface should be dried using a low-pressure (15-25psi) gas steam of dry nitrogen or filtered compressed air (dry nitrogen is preferred). This drying procedure ensures the removal of any small foreign particles.
- Electrically test the connector in accordance with the parameters of the systems.
- Inspect the replacement o-ring for any damage or abnormalities. Lubricate the o-ring with an appropriate silicone grease or spray and install it using only a high quality o-ring installation tool (available from o-ring distributors). Apply a thin film of an appropriate silicone grease or spray to the o-ring sealing surface. Cover/protect receptacle from foreign contaminates until ready to mate.
VMINI-CON CCP/L, DSP/L & PSP/L Connectors
The following procedure details the maintenance requirements for the VMINI-CON CCP/L, DSP/L, and PSP/L plug connectors. Even though this procedure appears simple, only qualified technicians should perform the maintenance. The major requirements are cleanliness and o-ring replacement. When left mated there is no maintenance. If connectors are periodically unmated SEA CON® recommends a new o-ring be installed.
- Before unmating ensure connectors are free of foreign contaminates. Visually check for and note any damage or abnormalities.
- After unmating visually check for and note any damage, cut o-ring or abnormalities.
- Remove the facial o-ring. Use caution to avoid damaging o-ring sealing surfaces. Use only the highest quality o-ring extraction tool (available from o-ring distributors).
- Clean any grease, moisture or foreign particles from o-ring sealing area, o-ring groove and inside connector. Do not use fluid cleaners as they may wick down into the o-ring around the connector insert and inhibit its proper function.
- In the event the internal contact surfaces are dirty or have been exposed to water the receptacle should be flushed with distilled or deionized water and thoroughly dried.
- The surface should be dried using a low-pressure (15-25psi) gas steam of dry nitrogen or filtered compressed air (dry nitrogen is preferred). This drying procedure ensures the removal of any small foreign particles.
- Electrically test the connector in accordance with the parameters of the system.
- Inspect the replacement o-ring for any damage or abnormalities. Lubricate the o-ring with an appropriate silicone grease or spray and install it using two orange sticks (orange sticks are a non-conductive, soft and pliable orangewood soldering production aid, approximately 3/16” in diameter and 7” long, available from soldering supply distributors). Apply a very thin film of an appropriate silicone grease or spray to the o-ring sealing surface. Cover/protect cable plug from foreign contaminates until ready to mate.
HANDLING PROCEDURES AND SPECIAL CAPABILITIES
Even though these procedures appear simple, only qualified technicians should perform the installation and maintenance.
INSTALLATION PROCEDURES
Torque values referenced assume installation into dry metal threads.
Bulkhead connector receptacle, BCR o-ring should be lubricated with appropriate silicone grease before installing. This lubricant should be applied to form an adequate film. Excessive lubrication is detrimental to the operation of the connector. Care must be taken to ensure no grease or dirt is present on the face of the fiber optic contact. Cleaning of the contact is recommended using only suitable products. CCP 0-ring should be greased as above with the same care being taken.
CARE & MAINTENANCE
Once mated the Opti-Con connector requires no maintenance. When stored all fiber contacts should be protected with suitable dust caps.
CABLE & CONTINUITY PRESERVATION
Avoid sharp bends in both the hose assembly and the tail ends of the BCR, so that breakage of the fiber does not occur.
SPECIAL ASSEMBLIES
SEACON (europe) Ltd maintains all facilities necessary to furnish complete underwater and environmental electrical connector/cable systems, including Research & Development, Engineering, Manufacturing, Quality Control and Pressure Testing. As well as supplying our standard off the shelf items, we have the capability to design and manufacture SPECIAL CUSTOMISED CONNECTORS AND CABLE ASSEMBLIES to suit your individual needs.
MAINTENANCE
The following procedures detail the maintenance requirements for the Rubber Molded Series and their associated parts. Even though this procedure appears simple, only qualified technicians should perform the maintenance. If connectors are periodically unmated SEA CON® recommends the following:
- Before un-mating ensure connectors are free of foreign contaminates. Visually check for and note any damage or abnormalities.
- After un-mating visually check for and note any damage, cuts or abnormalities.
- Clean any grease, moisture or foreign particles from connectors and sealing surface area.
- In the event the internal contact surfaces are dirty or have been exposed to water, the connector should be flushed with distilled or deionized water and thoroughly dried.
- The surface should be dried using a low-pressure (15 - 25psi) gas stream of dry nitrogen or filtered compressed air (dry nitrogen is preferred). This drying procedure ensures the removal of any small foreign particles.
- Electrically test the connector in accordance with the parameters of the system.
- Apply a thin film of an appropriate silicone grease or spray to the sealing surface. Cover/protect connector from foreign contaminates until ready to mate.
INSTALLATION & TORQUE OPERATIONS
- Only qualified technicians should perform installation and torquing operations.
- *Torque values specified apply only when connector is installed in a metal housing.
- Torque values listed are maximum values not to be exceeded.
- Locking sleeves are finger/hand tightened only.
*Torque values are noted with actual part and can be found in pages to follow.
Handling Procedures and Special Capabilities
Installation Procedure
Torque values referenced in this literature assume installation into dry metal threads. For other applications, please contact the factory for recommendations.
Bulkhead Connector (BC): The BC may be installed using one of two methods. The preferred method is; to spotface the bulkhead surface and thread the hole, then screw the connector by means of a nut and washer. The bored hole (or threaded hole) should be free of any "burrs" and all O-ring sealing surfaces polished to a number 32 finish. Lubricate the BC O-ring with an appropriate silicone spray or grease before installing. This lubrication should be applied to form an adequate film. Excessive lubrication is detrimental to the operation of the connector. Bulkhead nut, if used, should not be over-torqued.
IN LINE CONNECTOR: Lubricate the sealing areas around the male pins, using an appropriate silicone spray, or grease lightly.
Care and Maintenance
The ALL-WET and WET-CON connectors require very little maintenance. They are designed; to be used in harsh environments and thus limited amounts of dirt and grit do not affect their performance.
It is recommended that, upon disconnecting or retrieving the system, the connectors be cleaned, to storage
(if possible, re-mate with dummy plugs).
Prior to deployment the following maintenance procedure is recommended:
- De-mate the connector set.
- Flush the connector interface with fresh water (deionized water if available), remove all dirt, grit and grease.
- Inspect for damage in sealing areas, excessive corrosion, de-bonding of the cable and connector interface and cuts in the cable jacket.
- Apply thin film of dilectric compound (DC) grease, silicon based, to sealing areas of male connector and across the face of the female connector*. If the BC is removed from it's housing then replace facial o-ring and make sure that O-rings are lubricated and in good condition.
- Mate the connector halves; wipe away any excess grease off the interface line of the mated set.
Cable and Continuity Preservation
Avoid sharp bends in cables. Cables subjected to vibration or exposed to seawater drag should be adequately clamped to prevent conductor fatigue and ultimate failure.
Special Assemblies
SEA CON® maintains all facilities necessary to furnish complete underwater and environmental electrical connector/cable systems, including Research and Development, Engineering, Manufacturing, Quality Control and Pressure Testing.
As well as supplying our standard 'off-the-shelf' items, we have the capability to design and manufacture SPECIAL CUSTOMIZED CONNECTORS AND CABLE ASSEMBLIES to suit you individual needs.
SEA CON® also prides itself with the ability to perform stringent quality conformance testing procedures that are in accordance with the Mil-spec programs.
Handling Procedures and Special Capabilities
Installation Procedure
Even though these procedures appear simple, only qualified technicians should perform the installation and maintenance.
Torque values referenced in this literature assume installation into dry metal threads. For other applications, please contact the factory for recommendations.
Bulkhead Connector (BC): The BC may be installed using one of two methods. The preferred method is to spot face the bulkhead surface and thread the hole, fasten the connector by means of a nut and washer. The bored hole (or threaded hole) should be free of any "burrs" and all O-ring sealing surfaces polished to a number 32 finish. Lubricate the BC O-ring with an appropriate spray or grease before installing. This lubrication should be applied to form an adequate film. Excessive lubrication is detrimental to the operation of the connector. Bulkhead nut, if used, should not be over-torqued.
In-Line Connector: Lubricate the sealing areas around the male pins, using an appropriate silicone spray, or grease lightly.
Care and Maintenance
The Micro WET-CON connectors require very little maintenance. They are designed to be used in harsh environments and thus limited amounts of dirt and grit do not affect their performance.
It is recommended that, upon disconnecting or retrieving the system, the connectors be cleaned, re-greased and remated prior to storage (if possible, remate with dummy plugs).
Prior to deployment the following maintenance procedure is recommended:
- Demate the connector set.
- Flush connector interface with fresh water (deionized water if available), remove all dirt, grit and grease.
- Inspect for damage in sealing areas, excessive corrosion, debonding of the cable and connector interface area, and cuts in the cable jacket.
- Apply thin film of dielectric compound (DC) grease, silicon based, to sealing areas of male connector and across the face of the female connector*. If the BC is removed from its housing then replace facial O-ring and make sure that O-rings are lubricated and in good condition.
- Mate the connector halves; wipe away any excess grease off the interface line of the mated set.
Cable and Continuity Preservation
Avoid sharp bends in cables. Cables subjected to vibration or exposed to seawater drag should be adequately clamped to prevent conductor fatigue and ultimate failure.
Special Assemblies
SEA CON® maintains all facilities necessary to furnish complete underwater and environmental electrical connector/cable systems, including Research and Development, Engineering, Manufacturing, Quality Control and Pressure Testing. As well as supplying our standard off-the-shelf items, we have the capability to design and manufacture SPECIAL CUSTOMIZED CONNECTORS AND CABLE ASSEMBLIES to suit your individual needs.
SEA CON® also prides itself with the ability to perform stringent quality conformance testing procedures that are in accordance with the Mil-spec programs.
Handling:
- Ensure the bulkhead interface is machined in accordance with the manufacturer recommendations and free from contaminants prior to fitting of the connector.
- Ensure the plug and receptacle connectors are free from contaminants prior to fitting.
- Apply a thin film of silicone compound (e.g. DC-4) to the bulkhead receptacle connector 'o' seal prior to fitting.
- Apply a thin film of silicone compound (e.g. DC-4) to the plug connector face seal prior to assembly with the receptacle connector.
Handling Procedures and Special Capabilities
Installation Procedure
Torque values referenced in this literature assume installation into dry metal threads. For other applications, please contact the factory for recommendations.
Bulkhead Connector (BC): The BC may be installed using one of two methods. The preferred method is to; spotface the bulkhead surface and thread the hole, then screw the connector by means of a nut and washer. The bored hole (or threaded hole) should be free of any "burrs" and all O-ring sealing surfaces polished to a number 32 finish. Lubricate the BC O-ring with an appropriate silicone spray or grease before installing. This lubrication should be applied to form an adequate film. Excessive lubrication is detrimental to the operation of the connector. Bulkhead nut, if used, should not be over-torqued.
IN LINE CONNECTOR: Lubricate the sealing areas around the male pins, using an appropriate silicone spray, or grease lightly.
Care and Maintenance
The ALL-WET and WET-CON connectors require very little maintenance. They are designed; to be used in harsh environments and thus limited amounts of dirt and grit do not affect their performance.
It is recommended that, upon disconnecting or retrieving the system, the connectors be cleaned, to storage
(if possible, re-mate with dummy plugs).
Prior to deployment the following maintenance procedure is recommended:
- Demate the connector set.
- Flush the connector interface with fresh water (deionized water if available), remove all dirt, grit and grease.
- Inspect for damage in sealing areas, excessive corrosion, de-bonding of the cable and connector interface and cuts in the cable jacket.
- Apply thin film of dilectric compound (DC) grease, silicon based, to sealing areas of male connector and across the face of the female connector*. If the BC is removed from it's housing then replace facial o-ring and make sure that O-rings are lubricated and in good condition.
- Mate the connector halves; wipe away any excess grease off the interface line of the mated set.
Cable and Continuity Preservation
Avoid sharp bends in cables. Cables subjected to vibration or exposed to seawater drag should be adequately clamped to prevent conductor fatigue and ultimate failure.
Special Assemblies
SEA CON® maintains all facilities necessary to furnish complete underwater and environmental electrical connector/cable systems, including Research and Development, Engineering, Manufacturing, Quality Control and Pressure Testing.
As well as supplying our standard 'off-the-shelf' items, we have the capability to design and manufacture SPECIAL CUSTOMIZED CONNECTORS AND CABLE ASSEMBLIES to suit you individual needs.
SEA CON® also prides itself with the ability to perform stringent quality conformance testing procedures that are in accordance with the Mil-spec programs.
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